Plastic Moulding

Hexbis EMS for the Plastic Moulding Industry

Optimize Production | Reduce Waste | Ensure Quality

The plastic moulding industry faces challenges in raw material management, process efficiency, quality control, and production tracking. Hexbis EMS provides an integrated solution to streamline operations, enhance productivity, and maintain precision while reducing costs and wastage.

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07 Key Modules

01

Raw Material & Inventory Management

  • Real-time tracking of polymers, additives, and colorants.

  • Automated stock alerts to prevent shortages or overstocking.
  • Vendor management with purchase history and price analysis.

02

Production Planning & Mould Management

  • Automated scheduling for injection, blow, and extrusion moulding processes.
  • Mould lifecycle tracking to monitor usage, maintenance, and replacement.
  • Bill of Materials (BOM) & Work Order Management for seamless production.

03

Machine & Maintenance Management

  • Predictive maintenance scheduling for injection moulding machines, extruders, and cooling systems.
  • Downtime tracking & efficiency analysis to optimize machine performance.
  • Energy consumption monitoring for cost-effective operations.

04

Quality Control & Compliance

  • Automated quality checks for dimensional accuracy, surface finish, and strength.
  • Defect tracking (shrinkage, warping, flow marks, short shots).
  • Compliance with ISO, FDA, and industry regulations for plastic manufacturing.

05

Costing & Waste Management

  • Material optimization to reduce plastic waste and regrind usage.
  • Cost analysis per batch – track material, labor, and overhead expenses.
  • Recommendations for cost reduction and efficiency improvements.

06

Sales & Order Management

  • Order tracking from customer inquiry to final dispatch.
  • Automated invoice generation & payment tracking.
  • Seamless logistics integration for timely deliveries.

07

Business Intelligence & Analytics

  • Real-time dashboards for monitoring production efficiency, cost analysis, and wastage.
  • Insights into production trends and performance metrics.
  • Data-backed decision-making for continuous process improvement.
Why Choose Hexbis EMS for Your Casting Business?

Industry-Specific

Designed for plastic processing units.

Seamless Integration

Connects with existing ERP, CRM, and IoT systems.

Cloud & On-Premise Deployment

Flexible hosting solutions.

Support & Training

Ensuring smooth implementation & operations.

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